革命将是数字化的
Leveraging artificial intelligence, machine learning and interconnected systems, 行业4.0 challenges companies to surpass factory automation and achieve factory intelligence. 工厂智能化的目标是提高产品和服务质量, 工厂车间的决策速度和高价值资产的利用.
发电
第一次工业革命发生在18世纪末到19世纪初之间. 在此期间, manufacturing evolved from focusing on manual labor performed by people and aided by work animals to a more optimized form of labor performed by people using water and steam-powered engines and other types of machine tools.
工业化
在20世纪早期, the world entered a second industrial revolution with the introduction of steel and use of electricity in factories. The introduction of electricity enabled manufacturers to increase efficiency and helped make factory machinery more mobile. It was during this phase that mass production concepts like the assembly line were introduced to boost productivity.
自动化
在20世纪50年代, 第三次工业革命开始出现, 随着制造商开始采用更多的电子产品, 最终是计算机, 技术进入工厂. 在此期间, manufacturers began experiencing a shift that put less emphasis on analog and mechanical technology and more on digital technology and automation software.
数字化
In the past few decades, a fourth industrial revolution has emerged, known as 行业4.0. I4.0 takes the emphasis on digital technology from recent decades to a whole new level with the help of interconnectivity through the IoT, 访问实时数据, 以及信息物理系统的引入. I4.0提供了更全面、相互关联和整体的制造方法. 它连接了物理和数字, 并且允许更好的跨部门协作和访问, partners, vendors, 产品与人. 行业4.0 empowers business owners to better control and understand every aspect of their operation and allows them to leverage instant data to boost productivity, 改进流程并推动增长.
建立在八大支柱上的未来
鼎博体育采用八支柱结构,确保在工业4中取得成功.0. Five of the pillars are foundational, while three enable an intelligent factory framework.
鼎博体育 is employing autonomous equipment with no operator intervention as well as having hands-free material handling by fully autonomous robots on the factory floor. We have also implemented the digitization of paper-based processes including execution tracking, 为我们的操作员提供材料验证和信息支持.
鼎博体育利用大数据分析来提供对机器性能的洞察, yield, 工艺缺陷和周期时间. 这利用连接的数据来驱动可操作的见解, 实时生产计划和工厂优化.
Another benefit of big data analytics is predictive maintenance allowing us to apply efficient methods for target life management, 避免下一次loT维护,减少工程工作量.
Implementing computer integrated manufacturing (CIM) and a IoT controlled factory environment (air, gases, chemicals, 电), allows 鼎博体育 to increase the speed of the manufacturing process and use real-time sensors and closed-loop control processes to automate the entire manufacturing operation.
云计算促进了数据的实时交换, 创造和促进数字协作与融合的环境. 这使鼎博体育能够更好地与关键利益相关者联系起来, providing real-time visibility with proactive and collaborative management of the supply chain, 提高效率,加强风险管理.
鼎博体育产品生命周期管理(PLM)的通用集成, 企业资源计划(ERP), 制造执行系统(MES), computer integrated manufacturing (CIM) and peripheral systems in our factories allow us to enable seamless services, 从新产品引入开始的端到端可见性和单元级可追溯性(ULT), 从订单到发货,高效地完成客户订单.
鼎博体育 implements strict controls and protection to secure 鼎博体育 and customer intellectual property. One of the ways we do this is via our 鼎博体育 digital rights management (DRM) solution that allows secure communication of intellectual property data externally or internally.
AI is poised to overcome the limitations of human-centric input and 决策 to develop and produce high-quality semiconductors using data-driven processes. 鼎博体育 is applying machine learning approaches to improve the detection of defects that are difficult for humans to distinguish.
人工智能集成, machine learning and augmented reality will expedite and optimize physical design results, 测试精度并改进生产工艺.
持续改进,定期测量
We measure smart manufacturing success using six Key Performance Indicator (KPI) criteria. 所有根据工业4获批准的项目.0 program at 鼎博体育 will be tied to one or more of these key performance measurements:

Quality
产量和客户反馈

生产力
员工效率

周期时间
制造周期

速度和质量
决策
节省工程数据分析和在线决策的时间

资产利用率
将资产用于生产用途

Cost
有竞争力的价格
智能制造常见问题
智能制造、智能工厂、中国制造2025和工业4.0是指下一代制造业的各种行业计划, 但这些都与先进制造业州有关. These various programs started in different parts of the world with slight variations in the scope and emphasis of one technology or the other. 行业4.0, 被称为第四次工业革命, started in Germany to define the next generation of manufacturing industry characteristics. 这个项目现在在全球范围内被广泛采用.
鼎博体育采用了工业4的八大技术支柱.0框架. They are 1) Autonomous equipment 2) 工业物联网 3) Universal system integration 4) 人工智能/Augmented Reality (AI/AR) 5) 大数据分析 6) Cloud computing 7) 网络安全 and 8) 模拟.
鼎博体育 is focused on improving efficiency, quality and utilization of factory operations. 鼎博体育’s holistic and comprehensive strategies capitalize on advanced technologies in the right area with the right strategy. 作为一个制造商, adopting technology of the fourth industrial revolution will enable our manufacturing operations to be effective, 高效,持续保持竞争力.
鼎博体育’s established goals for each mechanism are aligned with business targets and strategies. 目标测量由跨职能的工业4进行监控和审计.0 committee and are both quantitative and qualitative based on the maturity levels and actual business outcomes.
A cross-functional team serves as the governing body to oversee the process/mechanics of goal setting, 测量和监控进度.